Custom Die Cut Boxes
DN Packaging is a trusted custom packaging supplier in the United States with 100% satisfied customers over the past 5 years.
Custom Die Cut Boxes: Key Features and Benefits
Custom die cut boxes have the following features:
- Customizable in different styles, printing options, designs, and materials.
- Manufactured using durable materials such as cardboard, cardstock, kraft paper, corrugated cardboard, and paperboard (chipboard).
- Printed with CMYK and Pantone inks on flat surfaces for logos, text, and graphics with stable color retention.
- Available in various box styles, including die cut mailer boxes, straight tuck-end boxes, and display boxes.
- Designed to protect products from impact, dust, and surface damage during packing and shipping.
- Made with biodegradable and sustainable paper-based packaging options.
- Optimized for low material weight and flat shipping to reduce per-unit cost in bulk production.
Custom Die Cut Box Designs for Your Products
You can customize your die cut boxes by selecting the size, design, and box style that best suits your needs. Choose from popular styles such as die cut mailer boxes, straight tuck end boxes, and display boxes. to create your ideal die cut packaging. In case you do not have a custom artwork design, our design team will create a custom artwork design for your product and make sure it is according to your brand requirements.
Lightweight and Durable Materials for Custom Die Cut Boxes
Our custom die cut boxes are made from lightweight yet durable materials, ensuring your products stay secure while offering a premium presentation. We use high-quality cardboard (350–400 GSM), sturdy cardstock (14–18 pt), eco-friendly kraft paper (14–18 pt), strong corrugated cardboard with E-flute sheets (1/16″ thickness), and rigid paperboard (chipboard) ranging from 800–2000 GSM. These materials provide excellent protection, maintain the shape of intricate die cuts, and create an elegant, retail-ready packaging solution for your brand.
Personalized Die Cut Packaging With Full-Color Printing
We offer full-color printing both inside and outside the custom die cut box to make them more customized and branded. You can print your own logo, artwork design, and brand elements on the box with your desired color scheme that matches your brand. We use offset printing to hold color accuracy and text clarity across small and large production runs.
Wide Range of Add-ons, Finishes, and Coating Options
We use various add-ons, premium finishes, and coating options that resonate with your brand. You can select your desired add-ons such as window cutouts, window patching, and custom inserts to make the die cut box more functional and decorative. For finishes, we use gloss, matte, soft touch, spot gloss UV, embossing, debossing, and foil stamping to enhance the visual appeal of die cut boxes. For coating options, varnish and lamination are applied to the printed surface to improve durability and protection from scratches.
Why Choose Custom Die Cut Boxes From DnPackaging?
DnPackaging supplies custom die cut boxes with defined production timelines, low minimum order quantities, and domestic shipping coverage across the United States. Orders move from file approval to dispatch in one workflow, which reduces delays, cost overruns, and design errors for growing brands.
- Packaging Expert: 5+ years of experience in custom packaging manufacturing, including die cut boxes.
- Material Control: In-house handling of cardboard, card stock, kraft paper, corrugated cardboard, and paperboard, including thickness selection and load testing.
- Timeline Accuracy: Fixed production schedules with batch tracking to support launch dates and retail deadlines.
- Speed Focus: Short production cycles without skipping print checks, dieline validation, or finish inspection.
- Low MOQ: Small-batch ordering for startups, seasonal releases, and product testing runs.
- Free Sample Verification: Flat, 3D, or physical samples approved before mass printing starts.
- Cost Clarity: Unit-based pricing with material, printing, and finishing defined upfront.
- Order Support: Single-point coordination from artwork review to final delivery.
| Feature | Details |
|---|---|
| Size | Custom Sizes |
| Material | Cardboard, Card Stock, Kraft Paper, Corrugated Cardboard, Paperboard (Chipboard) |
| Material Thickness | Cardboard (350–400 GSM), Card Stock (14–18 Pt), Kraft Paper (14–18 Pt), Corrugated Cardboard (E-Flute Sheets With 1/16″ Thickness), Paperboard (Chipboard) 800–2000 GSM |
| Printing | CMYK, Pantone |
| Coatings | Varnish, Lamination |
| Finishing | Gloss, Matte, Soft Touch, Spot Gloss UV, Embossing, Debossing, Foil Stamping |
| Add-ons | Custom Inserts, Window Patching |
| Sampling | Flat View, 3D Mock-up, Physical Sampling (On Request) |
| Turnaround Time | 10 to 12 Business Days |
| Shipping | 3 to 4 Business Days |
| Shipping Mode | Flat Shipping for a Minimum of 100 Items |
What is your Minimum Order Quantity?
We deliver quantities anywhere from 100 to 100,000 units with free shipping in the United States.
What is your turnaround time?
Our production time is 8 to 10 business days, with an additional 3 to 4 days for shipping and delivery. Rush orders can be completed within 4 to 5 business days.
What factors affect the pricing?
Pricing depends on five factors: box material (cardstock, kraft, rigid), dimensions, box style, ink coverage (CMYK or Pantone), and order quantity.
Can I provide my own artwork design?
Yes, you can provide your own artwork. Get in touch with our designers, and they will guide you regarding the format and resolution requirements.
Can I order a sample before placing a large Order?
Yes, you can order a box sample before placing your order. If you are satisfied with our printing, then we will proceed further.
How to place an order for die cut boxes?
The order placement process of die cut boxes involves three steps:
- Fill in the quotation form with your die cut box specifications.
- Approval of 2D and 3D proofs.
- Transfer of payment.
For more information, contact us through live chat, email, or by calling us at (+1-888-3379430).
What payment methods do you accept for custom die cut boxeses?
Payment methods that we accept for die cut boxes include credit cards, wire transfers, bank transfers, authorized.net, and PayPal.
