Custom Mailer Boxes

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We are excited to introduce our fantastic Custom Mailer Boxes! Any company that regularly packs and transports goods will find our boxes indispensable. You’ll discover everything you need to design the ideal boxes for your wares, including the ability to specify dimensions and form and a wide range of printing, paper material, coating, and personalization choices. We provide boxes ranging from one hundred to five hundred thousand, with materials ranging from ten points to twenty-eight points (60 pounds to four hundred pounds), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, and Cardstock. To make your boxes stand out, you may customize them with features like a gloss, matte, or spot UV coating, a custom window cut out, gold/silver foiling, embossing, raised ink, or a PVC sheet. We have a turnaround time of 4-6 business days (with expedited options available) and provide Flat View, 3D Mock-up, and Physical Sampling (on request) proofs. Take your time, get a quote for your Custom Mailer Boxes, and place your order right now!

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Looking for a fresh approach to shipping out your product? All you need are personalized mailing boxes. You may make a professional presentation for your products with the help of custom mailer packaging made just for your company. By selecting from various materials and dimensions, you may make a mailer box that serves its purpose and looks good. Also, personalized mailer boxes may be affordable and useful for your company. This manual will educate you on the layout, price, and advantages of adopting personalized printed mailer packaging  for your company. You will have all the information you need to make the best choice for your company, from determining the appropriate size and materials to learning about the costs and advantages of utilizing mailer packaging. Let’s dive headfirst into the wide world of specialized mailers!

What are custom mailer boxes?

Products are packaged and sent out in mailer packaging boxes. They are used to send your items to consumers and are often emblazoned with your brand’s emblem. Printed Mailer packaging not only bring an extra layer of safety to your items while in transit, but may also be utilized to give them a more professional appearance. Some of the items you buy online will be packaged in a specialized mailer packaging, while others won’t. The difference between the two is that bespoke mailer packaging are created particularly for each product, whereas generic boxes arrive in bulk and are reused for several items. The degree to which your special packaging may be tailored to your needs is the key distinction between the two.

Why are custom mailer boxes important?

If you’ve ever received a gift in a generic box rather than a custom, branded box, then you know how much of a difference it makes. Mailer Packaging boxes provide your customers with an unboxing experience that leaves a lasting impression. In fact, a recent study found that 87% of customers care about the packaging their products are shipped in. Why? Not only does it protect their purchases, but it also provides a glimpse into your brand. So if your products arrive in a drab, generic box, it leaves an unimpressive first impression and doesn’t properly convey the message your brand wants to send. If, however, your products arrive in a custom branded box, it leaves a lasting impression on your customers and makes them more likely to recommend your brand to others.

Types of custom mailer boxes

While there are tons of different types of custom mailer packaging boxes, they typically fall under two categories – corrugated and chipboard. Corrugated boxes are made from heavy-duty paper, while chipboard boxes are made from lightweight paperboard. Both types of boxes come in a variety of sizes and thicknesses, and each has their own set of benefits and drawbacks.

When selecting the type of boxes for your custom mailer boxes wholesale, you’ll want to consider the following: 

Weight – What is the heaviest product you’ll be shipping? You’ll want to make sure the box you select can handle the weight. 

Thickness – You’ll also want to make sure the box you select can fit through your shipping provider’s door.

Design of Mailer Box

There are a few things to bear in mind while creating your own unique printed mailer packaging. Prior to beginning construction, you must choose between making a top-load or side-load container. A top-loading container has a lid and a flap that both release from the top of the container. A side-load box is one whose lid stays put on one side and whose flap may be opened from either the left or the right. The next step is to choose whether you want a two-piece or a one-piece box. In contrast to multiple-part boxes, single-piece boxes only exist as a whole during printing. Disassembling a multi-part box into smaller parts is possible. The next step is to choose whether you’d want a regular size or a bespoke one. Ready-made mailers of a common size are always a convenient option. Each mailer box is manufactured to order and may be whatever size you need it to be.

a. Size

Size, shipping restrictions, and intended purpose are all factors to consider when deciding on the right dimensions for your custom printed mailer boxes. Be sure the box is big enough to hold your merchandise and any paperwork you need to mail it. The size of the box should be chosen so that the goods may fit snugly within. You need to choose a size that will hold your merchandise without being too cumbersome to transport.

b. Materials

Mailer boxes may be made from a wide variety of materials. Choose a material that can withstand the test of time without showing signs of wear. The paper’s weight and thickness affect how much it costs. Paper is a popular choice for mailer packaging because of its versatility and low cost. Paper has several benefits, including low cost, portability, and versatility. In contrast to its more fragile counterpart, paper, the board is manufactured from paper fibers and is both thick and strong. It’s bulkier than paper but far more secure. Cardboard is very thick and sturdy since it is manufactured from recycled paper. Even though it’s bulkier than paper, it provides excellent security. Foam is constructed from a thin layer of foam adhered to paper or card stock. It’s not bulky, and yet it provides excellent defense. Corrugated paper is manufactured by laminating recycled paper with thin layers of plastic. It’s substantial and long-lasting.

c. Printing

Printing your unique mailer boxes is easy to do. You may use an inkjet or digital printer to print right onto the box or print on a sticker and adhere it to the box. The box may also have a label printed on and attached to it. What you print and the thickness of the paper will determine the printing technique you employ. When printing on very thin paper, everything is fine with the quality and efficiency of an inkjet printer. While cheap, this solution may not hold up over time. Digital printing is more effective on heavier cards or paper stock. There’s a rainbow of hues and patterns to choose from. Labeling is a great technique for printing on lightweight paper. Thicker paper may also be printed on, albeit the result may not be as high quality as with digital or inkjet printing. Stickers are an ideal tool for handling heavier paper. Stickers can also work on thin paper, although the results may be less impressive.

Cost of Customized Mailer Boxes

Many criteria, such as the kind of materials used, the size of the box, the printing process, and the number of boxes you buy, will determine the final price of your personalized boxes. Customized mailer packaging will cost you between $.50 and $2.00 per. When planning your finances, be sure to include in the whole price of your personalized boxes. Making your own specialized mailer boxes could not cost you a thing if you’re utilizing commonplace materials like paper, cardboard, or board. You may have to pay more money each box if you’re employing a more substantial material. Some commercial printing firms might charge several hundred dollars or more each carton.

Benefits of Customized Mailer Boxes

Personalized mailer packaging may help your company in numerous ways. To begin with, you may make a presentation for your products that is special and fits your company’s image. Your unique mailer boxes are a great way to showcase your goods and leave a lasting impression on your clients. Custom mailer packaging wholesale may boost revenue by attracting more attention to your business. Having your goods sent in a unique mailer packaging will leave a good impression on your clients, increasing the likelihood that they will buy from you again.

To sum up, customized mailer boxes help you save both time and money. Rather than spending time and effort constructing your unique box, use a personalized mailer packaging instead. Plus, you may save time since you won’t have to individually package each product if you ship them in the same box. Mailer boxes with your company’s logo are an innovative choice for shipping your goods to clients. Custom mailer box let your consumers have a one-of-a-kind experience by reflecting your company’s values and aesthetics through careful consideration of dimensions, materials, and design. They may also save you money and help your company in other ways. Customized mailer boxes allow you to provide your products with a distinctive appearance, boosting sales. Exactly why do you stall? Today is the day to start visualizing your unique postal packaging design.

A better way to reach to your customers

If you want to keep clients coming back, you need to make their whole experience as smooth as possible. Keeping this in mind, the fact that branded bespoke mailer boxes are the current trend in online shopping should not be shocking. However, there are additional benefits to using this packing style. They improve the unpacking experience for customers and provide a professional touch to your company, all while protecting your products during shipping.

An unboxing delight 

When clients get their orders in bespoke mailer boxes, they’ll feel like they’ve been treated like royalty. In fact, 40% of buyers are more inclined to share a picture on social media when the product packaging is distinctive, thus a stylish mailer box is sure to encourage social media sharing. These unboxing films and social media postings are great marketing for both your items and your company as a whole. Smart online merchants and subscription box manufacturers may use this packaging as a significant means of expanding their consumer base.

Stylish and Eco friendly custom mailer boxes 

When it comes to mailing packages, personalized mailers are the way to go. They’re stronger and can retain more mass than standard bubble envelopes.There are never any delays in the distribution process, and the products are always of the highest quality. Our mailer boxes are popular among customers and good for the environment. Consumers in the United States almost always choose paper and cardboard over plastic when it comes to packing materials. Each of the mailer boxes we sell is constructed from at least 50% post-consumer waste and may be recycled at the end of its useful life.

Custom mailer packaging helps you to ship goods of any size

Need to send a lot of irregularly shaped packages? One solution is to have a special mailer box made. Our system supports over a dozen sizes, from 2 inches by 2 inches by 2 inches to 20 inches by 20 inches by 6 inches. Also, call us if you need a certain size made to order. No matter what sort of order you’re filling, you’ll be able to locate the ideal solution. The lightweight but strong design makes them perfect for use in stores, online, or as presents. In addition, you may provide tailored packaging to your products thanks to the extensive sizing options. Customers who care about the environment and hate waste are more likely to purchase goods that come in well-proportioned shipping materials.

Optimizing Your Unboxing Experience

When designing your boxes, you will want to remember that the design should be eye-catching, but it should not take away from the product itself. So when designing your boxes, think about the items you are shipping. If you’re shipping a pair of shoes, the box may need to be sturdy enough to protect them while in transit. If you’re shipping a product that needs to be displayed, such as a piece of jewelry, you may want to consider a clear box so that your customers can see the product inside. You can also add additional features to your box to enhance the unboxing experience, making your product stand out. This can include branded confetti, branded patterned tissue paper, and even scented candles or incense designed to match your product.

Cost-Effective Custom Mailer Box Solutions

Garment bags, shopping bags, and gift bags are all great alternatives to cardboard boxes if you don’t have the money to buy bespoke boxes. The usage of reusable bags is another way to cut down on waste and save money. Custom boxes may be used for more than just shipping items; they can also be used as marketing tools. These boxes have several uses, such as gift packaging and newsletter delivery containers.

Popular Custom Mailer Box Examples

Here are a few examples of popular brands that use custom boxes.

  • Amazon: Amazon is one of the most well-known brands in the world. It uses custom boxes to ship its products, branding the boxes with its logo and colors.
  • Apple: Apple uses custom boxes to ship its products, branding its boxes with its logo. You can find examples of Apple’s boxes online, providing you with a glimpse of what they look like.
  • TOMS: TOMS is famous for its one-for-one model, where it donates a pair of shoes to someone in need for every pair that it sells. When shipping its products, TOMS uses custom boxes branded with its logo.
Box Style Custom Mailer Boxes
Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly
Kraft, E-flute Corrugated, Bux Board, Card stock
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ,
Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scored,Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On
request)
Turnaround 4 – 8 Business Days, RUSH
Shipping FLAT

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