Custom Mailer Boxes
Custom mailer boxes come with full-color printing and custom design. Our custom printed mailer boxes are durable and sturdy, protecting products such as books, apparel, picture frames, and other essential items from damage and moisture during shipping and storage. Order your custom design mailer boxes at low MOQ and free shipping all over the USA.
DnPackaging is a trusted custom packaging supplier in the United States, with 100% customer satisfaction over the past 5 years.
Custom Mailer Boxes: Key Features and Benefits
Custom mailer boxes have the following features:
- Customizable in different printing options, designs, and materials.
- Manufactured using durable materials such as cardboard, corrugated cardboard, kraft, and paperboard.
- Printed with CMYK and Pantone inks on flat surfaces for logos, text, and graphics with stable color retention.
- Designed with biodegradable and sustainable packaging options.
- Suitable for safe shipping and secure product delivery.
- Optimized for low material weight and flat shipping to reduce per-unit cost in bulk production.
Custom Mailer Box Designs for Your Products
You can customize your mailer boxes by selecting the size and design that best suits your needs. You can even send our team a custom artwork design, and they will produce the same design on your mailer boxes. If you don’t have a custom artwork design, our design team will create one for your mailer boxes and ensure it meets your brand requirements.
Lightweight and Durable Material for Mailer Boxes
Mailer boxes use paper-based materials selected by load limits, exposure time, and handling cycles. Material options include paperboard (chipboard) at 800–2000 gsm for compression control in stacked shipments, corrugated cardboard with E flute (1/16 inch) and B flute (1/8 inch) for impact absorption and wall rigidity, and kraft board at 14pt, 18pt, and 24pt for fold stability, tear resistance, and consistent print surfaces during transit.
Personalized Mailer Boxes with Full Color Printing
We offer full color printing both inside and outside the custom mailer packaging boxes to make them more customized and branded. You can print your own logo, artwork design, and slogans on the box with your desired color scheme, which matches your brand. We use offset printing to hold color accuracy and text clarity across small and large production runs.
Wide Range of Add-ons, Finishes, and Coating Options
We use various add-ons, premium finishes, and coating options that resonate with your brand. You can select your desired add-ons, like adding a window cut-out, window patching, and a box insert to make the mailer box more functional. For finishes, we use gloss, matte, soft touch, spot gloss UV, embossing, debossing, and foil stamping to make the look of the mailer boxes more appealing. For coating options, we use varnish and lamination on the printed surface to make the box more durable and improve protection from scratches.
Why Choose Mailer Boxes from DnPackaging?
DnPackaging supplies custom mailer boxes with defined production timelines, low minimum order quantities, and domestic shipping coverage across the United States. Orders move from file approval to dispatch in one workflow, which reduces delays, cost overruns, and design errors for growing brands.
- Packaging Expert: 5+ years of experience in custom packaging manufacturing, including mailer boxes.
- Material Control: In-house handling of cardstock, kraft, corrugated, and rigid boards, including thickness selection and load testing.
- Timeline Accuracy: Fixed production schedules with batch tracking to support launch dates and retail deadlines.
- Speed Focus: Short production cycles without skipping print checks, dieline validation, or finish inspection.
- Low MOQ: Small-batch ordering for startups, seasonal releases, and product testing runs.
- Free Sample Verification: Flat, 3D, or physical samples approved before mass printing starts.
- Cost Clarity: Unit-based pricing with material, printing, and finishing defined upfront.
- Order Support: Single-point coordination from artwork review to final delivery.
| Size | Custom Sizes |
| Material | cardboard, kraft, paperboard, and corrugated fiberboard |
| Material Thickness | Kraft (14pt – 24pt) , Cardboard (350 – 400 GSM), Papeboard (Chipboard) 800 – 2000 gsm, Cardboard (E Flute sheets with 1/16″, B Flute (1/8″) |
| Printing | CMYK, Pantone |
| Coatings | Varnish, Lamination |
| Finishing | Gloss, Matte, Soft Touch, Spot Gloss UV, Embossing, Debossing, Foil Stamping |
| Add-ons | Custom Inserts, Window Patching |
| Sampling | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround Time | 10 to 12 Business Days |
| Shipping | 3 to 4 Business Days |
| Shipping Mode | Flat shipping for a minimum of 100 items |
What is your Minimum Order Quantity?
We deliver quantities anywhere from 100 to 100,000 units with free shipping in the United States.
What is your turnaround time?
Our production time is 8 to 10 business days, with an additional 3 to 4 days for shipping and delivery. Rush orders can be completed within 4 to 5 business days.
What factors affect the pricing?
Pricing depends on five factors: box material (cardstock, kraft, rigid), dimensions, box style, ink coverage (CMYK or Pantone), and order quantity.
Can I provide my own artwork design?
Yes, you can provide your own artwork. Get in touch with our designers, and they will guide you regarding the format and resolution requirements.
Can I order a sample before placing a large order?
Yes, you can order a box sample before placing your order. If you are satisfied with our printing, then we will proceed further.
How to place an order for mailer boxes?
The order placement process of custom mailer boxes involves three steps:
- Fill in the quotation form with your mailer box specifications.
- Approval of 2D and 3D proofs.
- Transfer of payment.
For more information, contact us through live chat, email, or by calling us at (+1-888-3379430).
What payment methods do you accept for custom mailer boxes?
Payment methods that we accept for mailer boxes include credit cards, wire transfers, bank transfers, authorized.net, and PayPal.
