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Mylar Envelopes
Custom mylar envelopes are designed with precision-cut shapes, high-barrier film, and custom printing for sending VIP files, certificates, legal, and official documents. These custom mylar envelopes support secure mailing of documents, certificates, contracts, and official records, while limiting moisture transmission and light penetration. Order your custom mylar envelopes with low MOQ and fast turnaround across the USA.
DnPackaging is a trusted custom packaging supplier in the United States with 100% satisfied customers over the past 5 years.
Mylar Envelopes: Key Features and Benefits
Custom mylar envelopes include the following features:
- Customizable in size, shape, printing, and structure
- Manufactured using laminated PET/PE layers to reduce oxygen ingress, water vapor transmission, and light exposure
- Sealed film layers limit odor transfer and moisture absorption
- Consistent dimensions, precise edge cutting, and reliable seal tolerance support flat stacking and smooth filling
- Supports press-to-close ziplock tracks, heat-sealed edges, and tear-notch openings
- Printed using CMYK and Pantone for accurate color reproduction
- Optimized for lightweight shipping and bulk production efficiency
Custom Mylar Envelope Design for Your Products
You can customize your mylar envelopes by selecting the size, outline profile, and closure format that matches your product. Shape options include straight or rounded edges, hang-hole placements, viewing windows, contoured outlines, and product-matched profiles. Configuration choices support peg display, flat storage, or hand-friendly handling, with sealing margins adjusted to film thickness and closure placement. Options vary by envelope dimensions, opening style, and filling process. You can submit print-ready artwork, or our design team can prepare a production layout aligned with brand guidelines and regulatory text.
High-Barrier Material for Mylar Envelopes
Our mylar envelopes are produced using laminated mylar envelope films that combine PET and PE layers for document protection. Material structure aligns with envelope size, closure type, and handling conditions to preserve document condition during mailing, storage, and point-of-use handling.
Custom Printed Mylar Envelopes with Full Color Branding
We offer full-surface printing on mylar envelopes using CMYK and Pantone systems to ensure color accuracy and consistency. You can print logos, product details, compliance information, and branding elements with high-resolution output suitable for both small and bulk production runs.
Add-ons, Finishes, and Functional Enhancements
Custom mylar envelopes accommodate closure components and surface treatments that support controlled handling and visual consistency. Available features include press-to-close zip tracks and precision-cut tear notches for clean opening. Finishing methods include matte, gloss, soft-touch, and holographic films, which regulate glare, texture, and light reflection.
Why Choose Mylar Envelopes from DN Packaging?
DN Packaging delivers custom mylar envelopes with controlled production, scalable order quantities, and consistent quality output.
- Packaging Expertise: 5+ years in flexible packaging manufacturing
- Material Control: Multi-layer film selection with thickness optimization
- Production Accuracy: Defined timelines with print and sealing validation
- Low MOQ: starting from 100 Mylar envelopes, suitable for startups and product testing
- Sample Approval: Flat, 3D, or physical samples before bulk production
- Cost Efficiency: Optimized material usage for competitive pricing
- Order Support: End-to-end coordination from design to delivery
| Size | Custom Sizes |
| Material | Polyethylene terephthalate (PET) and Polyethylene (PE) |
| Thickness | 2 mil – 6 mil (based on product requirement) |
| Printing | CMYK, Pantone |
| Finishing | Matte, Gloss, Soft Touch, Holographic, Metallic |
| Add-ons | Ziplock, Tear Notch, Tamper-evident Seal |
| Sampling | Flat View, 3D Mock-up, Physical Sample (On request) |
| Turnaround Time | 10 to 12 Business Days |
| Shipping | 3 to 4 Business Days |
What is the minimum order quantity for mylar envelopes?
Minimum order quantity starts from 100 units, depending on size and customization.
What is the turnaround time?
Standard production takes 10–12 business days, with 3–4 days for shipping. Rush orders are available.
Can I order a sample?
Yes, we provide flat, 3D, and physical samples for quality evaluation before mass production.
Can I provide my own artwork?
Yes, you can submit your design files. Our team will guide you on format and resolution requirements.
What factors affect pricing?
Pricing depends on envelope size, material thickness, printing coverage, add-ons, and order quantity.
How to place an order for mylar envelopes?
The order placement process of custom mylar envelopes involves three steps:
- Fill in the quotation form with your mylar envelope specifications.
- Approval of 2D and 3D proofs.
- Transfer of payment.
For more information, contact us through live chat, email, or by calling us at (+1-888-3379430).
What payment methods do you accept for mylar envelopes?
Payment methods that we accept for mylar envelopes include credit cards, wire transfers, bank transfers, authorized.net, and PayPal.
